Efficient Turnout Control Metal Baler for Compacting Scrap

The WANSHIDA Y83-400B is a heavy-duty hydraulic metal baler designed for industrial-scale scrap metal processing. Manufactured in Jiangsu, China, this robust machine boasts a colossal Nominal Force of 4000KN (400 tons) , making it ideal for compacting bulky, high-density scrap materials. It features a massive feeding Chamber Size of 2000x2000x1200mm , capable of handling large volumes, including automobile scrap and heavy structural steel. Driven by a powerful 110KW motor , it achieves a high Productivity of 5-7 tons per hour , significantly boosting throughput in busy recycling centers. The baler produces dense, uniform bales of (400-700)x500x600mm , which are ejected via a Turn-out mechanism. Operators have the flexibility of Manual or PLC automated control , ensuring efficient and consistent operation. Certified with ISO9001 and CE , the Y83-400B guarantees quality, safety, and performance for the most demanding applications.

Key Features

• Extreme Compaction Force: 4000KN (400-ton) force for maximum material density.
• High Output: Productivity of 5-7 tons per hour for large-scale operations.
• Large Chamber: 2000x2000x1200mm to accommodate large and irregular scrap.
• Flexible Operation: Dual control via Manual operation or Automated PLC system.
• International Certification: ISO9001 and CE marked for quality assurance.
• Voltage Versatility: Supports both 380/60 HZ and 220/50 HZ power requirements.

Application

This powerful baler is perfectly suited for:

• Steel Mills and Foundries: Processing scrap into qualified furnace charges.
• Large Scrap Metal Yards: Compacting ferrous and non-ferrous metals (steel, copper, aluminum, car scrap, etc.).
• Automobile Dismantling Facilities: Baling entire car bodies or large metal parts.
• Metal Processing Plants: Handling high-volume industrial metal waste.

Advantage and Why Buy This

The Y83-400B is a strategic investment. Its 400-ton force ensures bales are extremely dense, drastically reducing scrap volume by up to 80%. This leads to massive savings on storage space and transportation costs (fewer trucks, fewer trips). The high productivity rate directly translates to a faster ROI. Its rugged construction and quality certifications guarantee long-term reliability and reduced downtime , making it the backbone of a highly profitable recycling operation.

Delivery & Shipping

• Packaging: Typically shipped disassembled, with main components protected in moisture-proof wrapping and secured in steel frames or wooden boxes.
• Loading: Due to its size and weight, it requires loading onto flat-rack containers or using specialized RORO (Roll-on/Roll-off) shipping for larger parts.
• Lead Time: Standard lead time varies, usually 45 to 60 days from order confirmation, subject to current production schedules and customization.
• Destination: FOB (Free On Board) or CIF (Cost, Insurance, and Freight) terms are available worldwide.

FAQ

1. What is the maximum force of this baler? The Y83-400B has a massive nominal force of $4000\text{KN}$ (400 tons) , designed for extremely dense compression of heavy scrap.
2. What materials can the baler process? It can handle all types of ferrous and non-ferrous metals, including steel scrap, aluminum, copper, trim, and complete car bodies.
3. What is the production rate? The machine has a high production efficiency, typically processing 5 - 7 tons/hour depending on the material density and feeding method.
4. What is the finished bale size? The resulting bales are a compact and uniform ( $400\text{-}700)\times 500\times 600\text{mm}$ , ideal for stacking and transport.
5. What motor power is required? It is equipped with a powerful $110\text{KW}$ motor . The required voltage and frequency should be specified when ordering (eg, 380 V /60 HZ or 220 V /50 HZ ).
6. How is the machine controlled? It offers dual control: fully automated operation via a PLC system for consistency, and Manual operation for operator flexibility.
7. What is the warranty period? The standard warranty is typically one year from the date of shipment, covering parts and technical support. Extended warranties are usually available upon request.
8. Does the machine require a special foundation? This heavy-duty baler is generally designed to sit on a horizontal, level cement ground and often does not require anchor foot bolts, simplifying installation.
9. How are the bales removed? The Y83-400B uses a Turn-out (or flip-out) ejection system, which quickly and clearly ejects the finished bale for easy removal by forklift or crane.

1. Corporate Profile & Core Competency

Jiangsu WANSHIDA Hydraulic Machinery Co., Ltd. stands as a premier and large-scale industrial enterprise specializing in the integrated processes of R&D, engineering, manufacturing, sales, and service support for heavy-duty hydraulic machinery. Established as an industry pioneer, the company has built its reputation on a foundation of advanced engineering, robust manufacturing capabilities, and an unwavering commitment to quality and innovation. We are more than a manufacturer; we are a strategic solutions provider for the global recycling and metal processing sectors.

2. In-Depth Product Line Overview

Our comprehensive product portfolio is engineered to meet the rigorous demands of modern industry. It can be categorized into several specialized lines:

Heavy-Duty Scrap Shearing & Cutting Solutions:

Hydraulic Scrap Metal Shears: For efficient cutting and size reduction of large, bulky scrap.

Alligator Shears: Ideal for continuous shearing of bar stock, structural steel, and other long metal forms.

Gantry Shears & Container Shears: High-powered machines designed for processing massive scrap pieces, including entire cars and shipping containers.

Metal Shredders: For downsizing a wide variety of scrap material into clean, high-density shredded fragments.

High-Pressure Baling & Briquetting Systems:

Scrap Metal Balers: Including horizontal and vertical balers to compress scrap into dense, mill-ready bales for optimized transportation and smelting.

Non-Metallic Balers: For processing materials like waste paper, plastics, and textiles.

Chips Briquetting Presses: Transform turnings and chips from metalworking processes into solid, manageable briquettes, significantly reducing volume and oil content.

Baler-Shear Combinations: Integrated machines that combine shearing and baling functions for high-volume processing facilities.

Custom & Specialized Equipment:
We leverage our core hydraulic expertise to design, engineer, and produce fully customized non-standard equipment, providing tailored solutions for unique operational challenges.

3. Advanced Manufacturing & Quality Assurance

Our manufacturing prowess is supported by a modern production facility equipped with:

CNC (Computer Numerical Control) machining centers, precision lathes, and automated welding systems.

A full suite of precision testing instruments for material analysis, pressure testing, and performance validation.

A stringent, process-driven quality management system that is internationally certified to the ISO 9001 standard. This ensures consistency, reliability, and superior performance in every machine we deliver.

4. Global Market Presence & Service Network

WANSHIDA has successfully expanded its footprint across the globe. Our domestic network covers all major industrial zones in China, spanning over 30 provinces, municipalities, and autonomous regions. Internationally, we have established a robust export channel, with our machinery operating reliably in numerous countries and regions, including:

Europe: Eastern and Western Europe

Asia: The Middle East, South Asia, and Southeast Asia

Americas: North America and South America

Oceania: Australia

Africa: Across the continent

We support our global clients with comprehensive after-sales service, technical training, and readily available spare parts.

5. Vision, Mission, and Future Outlook

Our corporate mission, "A Better Environment for a Better Life," is the driving force behind everything we do. We are committed to developing technologies that promote recycling, reduce waste, and conserve natural resources. Through continuous investment in R&D and a customer-centric approach, WANSHIDA is dedicated to leading the industry forward, providing the intelligent and efficient machinery needed for a sustainable future.